Sunday, December 25, 2011

Homemade 6 aperture Pocket aperture apparatus (bit change)

!±8± Homemade 6 aperture Pocket aperture apparatus (bit change)

This is how I change the bit in my six hole pockethole machine

Homemade 6 aperture Pocket aperture apparatus (bit change)

Sunday, December 11, 2011

Cabinet Face Frame Construction - Choosing the Best Method

!±8± Cabinet Face Frame Construction - Choosing the Best Method

There are two basic types of cabinet: "frameless" cabinets, which are essentially just a box made of plywood or particleboard, and "face frame" cabinets, which have an added wood frame on their front edge. When building face frame cabinets, joining the parts of the face frame together is arguably the most challenging task in the entire process. So, what is the best joinery method for cabinet face frames? There's no shortage of options: pocket screws, mortise and tenon joinery, dowels and biscuits all have their champions. In the end, the choice really depends on your situation and objectives.

For most professional cabinetmakers, the decision to adopt one method or another has to square with a pressing interest in getting cabinets out the door as quickly and efficiently as possible. For the hobbyist, who has much more freedom to experiment, it's a slightly different story. If your livelihood doesn't depend on shaving a few seconds off of this process or that, then the choice really depends on the conditions the cabinets will have to face, your skill level, the equipment you have available, the amount of time you want to give your cabinetry projects, and what you think it takes to join a face frame "right".

Mortise and Tenon Joints

Some cabinetmakers just seem to prefer time-tested joinery methods, and may go to the length of cutting a bona fide mortise and tenon for every face frame joint. There's little doubt that this method is the slowest, but there's also no question that it produces the strongest joint. Many would argue that structurally, a mortise and tenon joint surpasses overkill in this application. But if you're dedicated to making cabinets in the highest possible craft, then the knowledge that you've used the most resilient joint possible may be worth the extra effort.

Of course there are many ways to make a mortise and tenon joint, some being much faster than others. If you're committed to idea of building cabinets suitable for centuries and centuries of use, but prefer to move along as quickly as possible, here are a couple of options to consider.

Quicker, Easier "Loose" Tenon Joints

Arguably every bit as strong as a traditional mortise and tenon joint, a "loose tenon" joint is typically much easier to make. The "loose" in loose tenon joinery simply means that instead of cutting the end of one joint member into the shape of a tenon, a mortise is cut into both parts and then the two are joined by a separate piece of stock. The process is easier because the primary task is simply making two identical mortises, rather than the exacting procedure of cutting a precisely matched mortise and tenon in two separate - often set up-intensive - steps. The loose tenon stock itself can either be purchased ready-made as part of a joinery system, or can be easily made with common woodworking tools.

The affordable BeadLOCK Joinery System is a longtime favorite among weekend woodworkers and produces loose tenon joints easily and fairly quickly. The BeadLOCK system employs a uniquely shaped mortise made up of overlapping drill holes and a matching "ribbed" tenon stock, which is available ready-to-use, or can be made using tenon stock router bits and a router table. The BeadLOCK Jig consists of a multi-holed drill guide and a mechanism for positioning it on the stock so that the BeadLOCK mortise can be reliably and repeatably executed using an ordinary hand drill. Recently redesigned, the BeadLOCK Jig now comes in a Basic and Pro version, both of which can be upgraded with accessory kits that allow greater versatility in mortise/tenon size. A BeadLOCK joint can be made in a fraction of the time that it takes to cut a traditional joint, and many devotees argue that the unique, interlocking shape of the parts actually produces a stronger bond.

The Festool Domino Joinery System also produces a loose tenon joint, and makes the process as slick as it's ever likely to get. The Domino looks similar to a biscuit joiner, and produces joints about as fast, but the similarity between the two tools ends there. Instead of cutting a thin slit into the stock, the Domino uses an oscillating carbide cutter to make a mortise wide enough to house one of the system's specially designed "domino" shaped hardwood tenons. The result is a rock solid joint in record time. Of course all of that speed, strength and precision doesn't come free; the Domino's price tag isn't exactly for the faint of heart. But if you plan on being in the cabinetmaking game for a while, like to speed along as quickly as possible, and prefer a joinery method that will leave no questions about the integrity of your face frame joints, the system is impossible to beat.

While the Domino is definitely not to be confused with a biscuit joiner, that doesn't mean that a biscuit joiner can't be used to join face frames. In fact, the Porter Cable Deluxe Biscuit Joiner comes standard with a second, smaller cutter designed specifically for the task of cutting biscuit slots in 1-1/2" face frame stock. In terms of strength, a biscuit joint is no match for any type of mortise and tenon joint - loose or otherwise. But many cabinetmakers find that fact to be simply beside the point. When you get right down to it, a face frame joint really doesn't have to stand up to a whole lot of stress. Once it's attached to the cabinet box, it simply has to remain stuck together. And we'd guess the majority of cabinetmakers would deem a biscuit joint more than equal to the task.

Faster Still - Pocket Screw Joints

Still more cabinetmakers swear by pocket hole joinery for joining face frames. Pocket hole joinery is used widely in the cabinetmaking industry, and by all accounts is the clear winner when it comes to getting through the face frame assembly process fast. A pocket hole joint doesn't require clamping, but instead comes complete with its very own permanently installed clamp - i.e., the screw. That means that once its assembled, a face frame joined with pocket screws is ready for the next stage in the process, and can be joined to the cabinet box without further ado. Fast, strong and self-contained, pocket hole joinery appears almost tailor-made for face frame joinery, where joint stress is low, and a visible fastener on one side of the finished product is not a problem.

For the hobbyist, the name Kreg has become synonymous with affordable, easy to master pocket hole joinery systems. Over the years, Kreg has continued to improve its groundbreaking jig, and now offers a number of kits. Starting at under and ranging up to around 0 for the K3 Master System, Kreg jigs are available for virtually every woodworking budget. And later, when you turn pro, the semi-automatic Kreg Foreman will bring you up to industry production speed.

More Options...

Still other cabinetmakers prefer to dowel their face frame joints. Nothing wrong with that: Dowel joints have been around for hundreds of years, are more than strong enough for a face frame and - provided you already own a hand drill - require only a modest investment in a doweling jig and few dowels.

A Side Benefit - Learning New Skills

None of the joinery methods mentioned here are limited to face frame assembly, of course. All can be used in a wide variety of woodworking situations. In other words, buying the equipment necessary to try one or more on a specific project involves very little risk - if it turns not to be the preferred method in one situation, you will, without a doubt, find a use for your newly acquired joinery technique somewhere else.

Cabinet Face Frame Construction - Choosing the Best Method

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Saturday, December 3, 2011

Trim Carpentry: Newel Post Cap

!±8± Trim Carpentry: Newel Post Cap

www.kregtool.com Gary Striegler is a second generation homebuilder with over 25 years of hands-on experience. Known all across the country for his use of time-proven techniques and beautiful home detailing, Gary is a strong advocate for anything that helps him get the job done faster, without sacrificing the strength and longevity of his work. Gary is the host of Kregs detailed Trim Carpentry DVD (from which these short clips were taken), which walks you through skills and strategies designed to speed your work and improve the quality of your finished product by building with Pocket-Screw Joinery. What Pocket-Holes let you do, is build better projects, faster, and really with less skill. -Gary Striegler

Trim Carpentry: Newel Post Cap

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Tuesday, November 29, 2011

Kreg C-BRN 1000 Brown Plastic Caps - 1000 count

!±8± Kreg C-BRN 1000 Brown Plastic Caps - 1000 count

Brand : Kreg | Rate :

| Price : $116.02
Post Date : Nov 30, 2011 00:17:23 | Usually ships in 24 hours

Great for laminated surfaces
Simply place glue on the bottom of the cap and press into place
The caps sit approximately 1/8" above flush when properly seated

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Saturday, November 26, 2011

Mortise and Tenon Joints

!±8± Mortise and Tenon Joints

Mortise and tenon is one of the oldest and simplest joints around, but it is also one of the strongest. When tested against other joints by Wood Magazine, the mortise and tenon joint took two to three times more force to break than any other joint that they tested. It also took the award for hardest joint to pull apart. Over 4,700 pounds of force were used to pull this joint apart, and it still didn't budge before the wood broke.

The mortise is the female "receiving" end of the joint. A hole is cut partway or all the way through a piece of wood. The tenon is formed on the other piece of wood. The tenon is the male end. It is a tab cut into a piece of wood that fits perfectly into the mortise. This joint joins two pieces of wood at ninety degrees, like a key in a lock.

An open mortise is the same as a bridle joint. A tenon is cut into the end of a board, and a mortise into the other, just like a regular mortise and tenon joint. However, the tenon is cut to be the full length of the end of the board. So, it is more like the tongue of a tongue and groove joint, only cut on two sides. The mortise is more of a slot than a hole. You can use a router or a circular saw to cut the slot and tenon of the open mortise joint.

A stub mortise is a mortise that doesn't go all the way through the board. It is a hole of a specific depth and the tenon is cut to fit into the hole. A through mortise is one that has a mortise that completely goes through the board.

One of the oldest types of mortise and tenon joints is the dovetail joint. This joint is known for its tensile strength and is often used in furniture that will be put through a lot of pushing and pulling. You will most likely see a dovetail joint if you open your dresser drawer and take a look where the front connects with the sides. For this joint, pins are cut in the end of one board. Then tails, or slots, are cut in the end of the other board. The pins and tails are usually cut into a trapezoid shape and glued. No other hardware is needed once the dovetails are glued into place.

There are many types of joints that you can use depending on what you are building. Mortise and tenon joints are great for projects that will need to endure a lot of wear and tear. You can also use dowels for joining boards together. A dowel rod creates a strong joint and can sometimes be easier than some mortise and tenon joints. Consult a woodworking professional or follow professional advice when choosing the best kind of joints for your woodworking projects.

Mortise and Tenon Joints

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Wednesday, November 23, 2011

Kreg SML-C250S5-250 305 Stainless Steel Pocket Hole Screws - 2 1/2-Inch, #10 Coarse, Washer Head, 250 count

!±8±Kreg SML-C250S5-250 305 Stainless Steel Pocket Hole Screws - 2 1/2-Inch, #10 Coarse, Washer Head, 250 count

Brand : Kreg
Rate :

Price : $63.35
Post Date : Nov 24, 2011 01:40:56
Usually ships in 24 hours

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Sunday, November 20, 2011

Kreg SML-C125S5-5000 305 Stainless Steel Pocket Hole Screws - 1 1/4", #8 Coarse, Washer Head, 5000 count

!±8± Kreg SML-C125S5-5000 305 Stainless Steel Pocket Hole Screws - 1 1/4", #8 Coarse, Washer Head, 5000 count

Brand : Kreg | Rate :

| Price : $340.31
Post Date : Nov 21, 2011 00:46:47 | Usually ships in 24 hours

Kreg SML-C125S5-5000 305 Stainless Steel Pocket Hole Screws - 1 1/4", #8 Coarse, Washer Head, 5000 count

Great for outdoor applications
Thicker fillet radius under the head reduces the possibility of the head twisting off
Large Maxi-Loc Head stops when it hits the bottom of the hole
Needle sharp point minimizes walking
Sharp edge of self-tapping tip drills a cleaner pilot hole

More Specification..!!

Kreg SML-C125S5-5000 305 Stainless Steel Pocket Hole Screws - 1 1/4", #8 Coarse, Washer Head, 5000 count

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Wednesday, November 9, 2011

Drawer Pocket Hole

!±8± Drawer Pocket Hole

Cutting the pocket holes in the face frame for some under bed drawer unit. - Captured Live on Ustream at www.ustream.tv

Drawer Pocket Hole

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Monday, October 24, 2011

Advantages and Disadvantages of Different Types of Joinery Systems

!±8± Advantages and Disadvantages of Different Types of Joinery Systems

Somethings can only be dealt with by those who have some knowledge in the domain and this is also the case with things such as plumbing, joinery and so on. In fact, all those specialized domains require some research and some specialized knowledge, which makes them out of reach for a lot of people. This is also why many people don't know about the advantages and disadvantages of the different types of joinery systems, for instance.

When it comes to the aluminum systems, here are a few of the advantages they present. First of all, they help you with cutting the expenses for heat and emission of toxic substances. These systems also provide very good sound and thermal insulation. There are certain people who can benefit from these joinery systems more than others, these persons being those allergic to different things.

There are a lot of profile colours and shapes on the market and it is also good to know that once you get such a system, you no longer have to wrap your mind around painting expenses. However, these joinery systems are more expensive than the PVC ones and the difference is quite a significant one.

On the other hand, you can go for wood joinery systems, these having a special design and being flexible in terms of shapes and sizes. Also, the thermal insulation is very good with them and you can obtain a lot of colour combinations. They are very resistant and natural, but they need to be well executed, otherwise, they can suffer deformations in time.

Of course, there are a lot more things you could find out about these things, but you need to do some further research.

Advantages and Disadvantages of Different Types of Joinery Systems

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Friday, October 21, 2011

Pocket Hole Jig

!±8± Pocket Hole Jig

Ever since man discovered that useful objects could be constructed from the wood taken from trees, one of the most important techniques needed to make these objects possible has been how to join two pieces of wood together. From early attempts to join various pieces together with strips of vine or leather to the invention of various forms of glue, craftsmen have struggled to make strong joints in order to complete useful and lasting items.

The physical properties of wood itself both hamper and assist the craftsman. Early chair makers used the ability of wood to both expand and shrink as a very successful method of joining complex chair parts. Legs of chairs for instance could be fashioned from "green" or wet wood. The cross braces would be shaped and then dried completely.

Once these dried pieces were inserted into holes, mortises, bored into the legs, the legs would shrink around the cross pieces thereby locking them into place without the need for glue or fasteners such as nails or screws.

Windsor chair makers brought these techniques to exceptional levels with specialty tools such as spoon bits which fashioned mortises larger at the bottom in effect fashioning a mortise which when dried would lock the tenon of the crosses braces tightly in place.

This shrinking and expanding of wood pieces due to humidity or lack of it is also responsible for the self destruction of many well built wood projects. Movement of wood as it expand or shrinks due to moisture content can literally tear pieces apart or at least cause loosening or splitting of wood.

Mortise and tenon joints in cabinet pieces, bookshelves, tables and other useful projects became one of the most preferred methods of joining individual wood pieces. Decorative and extremely strong dove tail joints were next developed which not only provided more area for glue to hold the joints but also produced a very elegant finished joint. In the days of hand tools these methods were very labor intensive and costly to produce.

Glue by itself does not provide adequate strength in most instances for a number of reasons. Joining end grain to cross grain as in shelves in a bookcase provides very weak joints because the end grain of the shelves absorbs much of the moisture from the glue compounds thereby weakening the joints.

As nails and finally screws appeared on the scene they were used along with glue to provide stronger joints. These techniques had their own negatives such as the time and labor necessary to countersink and then plug the holes necessary to hold the screws.

Wooden dowels used to join wood pieces has long been an acceptable method used by professional and home craftsman alike. Small round pegs called dowels are inserted into holes bored into adjoining pieces and when use with glue provide a good joint and additionally assist in the proper alignment of mating pieces.

A more recent device is the biscuit. An over shaped thin piece of wood known as a biscuit is inserted into a mortice cut with a power tool known as a biscuit cutter. These work much like dowels but provide much greater wood surface for glue to adhere to.

Recently a most ingenious method has been developed that solves most of the problems of joint construction and has become very popular with the home craftsman. The Pocket Hole Jig or Pocket Screw Jig such as the models produced by the Kreg company, simplify joint construction and make it possible for even the novice crafts person to make strong joints in wood.

Using precision machined tools known as jigs, holes are drilled through one piece and into the mating piece. Screws are then driven in. The magic behind Pocket Hole Jig technique is that using end grain of wood parts which offers a very week holding surface is avoided. The screws pass through the pieces at an angle and are in most cases invisible in the finished project.

However there are precision plugs available whee it is deemed necessary to completely hide the screw holes.

While perhaps not acceptable to the perfectionist cabinet maker who has the talent, training, equipment and customers who will pay for the labor intensive methods of the past. The Pocket Hole Jig is a boon to the crafts person who needs to build quality pieces quickly and inexpensively.